TOTAL QUALITY MANAGEMENT

By Rob Easter

 
  How do you judge whether a company is successful or not? Bottom line profit or loss? Certainly it is an important basic criteria, but is it all that's required? Can an accountant run a company on figures alone? W E Deming, who taught Quality as it's known today to the Japanese, said in a lecture at Utah State University:
  "Some of you are students of finance. You learn how to figure and how to run a company on figures. If you run a company on figures alone you will go under. How long will it take the company to go under, drown? I don't know, but it is sure to fail. Why? Because the most important figures are those that are unknown or unknowable.

What about the multiplying effect of a happy customer, in either manufacturing or in service? Is he in the figures? What about the multiplying effect of an unhappy customer? Is that in your figures? Did you learn that in your school of finance? What about the multiplying effect of getting better material to use in production. What about the multiplying effect that you get all along the production line? Do you know that figure? You don't! If you run your company without it, you won't have a company. What about the multiplying effect of doing a better job along the line?"
 

The philosophy of Total Quality Management is based on the premise that management by financial results is wrong and only leads people to cheating to achieve the goal. The alternative is to focus the attention of the company on :
  • Satisfaction and ever increasing value to the customer

• Continually improving the effectiveness and efficiency of the organisation
 

TQM has a number of basic core values and concepts which companies need to adopt. These values are continually being refined and improved as the subject develops. Currently, one of the best definitions is used by the American Malcolm Baldridge National Quality Award scheme. The ten values are:
 
Customer-driven quality 
Leadership 
Continual improvement 
Full participation 
Fast response
Design quality and prevention 
Long-range outlook 
Management by facts 
Partnership development 
Public responsibility
 
The core values are briefly described below.
 

Customer-Driven Quality

Quality is judged by the customer. All the attributes that contribute value to the customer and lead to customer satisfaction need to be addressed by the company systems. This includes both needs and expectations and will be influenced by many factors, including the overall purchase, ownership and service experience, relationship between customer and company, the responsiveness and empathy shown. It also includes the added value that makes the product or service different from the competitors.
 

Leadership

The company's senior managers must create a clear vision of the quality values and have high expectations. These values and expectations must be reinforced by the management's commitment and personal involvement. The involvement needs to be in the development of the strategy and improvement of the systems. The personal involvement needs to be visible (a role model) and needs to include recognition for quality achievement.
 

Continuous Improvement

Quality improvement needs to be undertaken systematically and targeted at enhancing the value of the product/service to the customer, reducing wastage through errors, improving response time and fully utilising all the resources of the company.
 

Full Participation

The full participation of all employees of the company must be sought, both to achieve the goal of customer satisfaction and to bring about improvement. Factors affecting employees' job satisfaction are the working environment, health, safety, morale and well being. Education and training needs should be identified and actioned through courses and on the job training and then applied by involvement and empowerment. The work force needs to become multi-task orientated and able to undertake a more diverse range of work.
 

Fast Response

Success in competitive markets increasingly demands ever-shorter product and service introduction cycles and more rapid response to customers. Response time improvement is therefore a major issue. The objective is to shorten all stages of the process by simplifying the methods, work path, decision making and the removal of activities that do not add value.
 

Design Quality and Prevention

Building quality into the product or service at the initial design stage can result in major savings. The earlier faults can be found, or prevented from occurring by fault tolerant designs, the better. In addition to the full participation of the employees, suppliers and customers need to be involved.

 
 

Long Range Outlook

Achieving quality and market leadership requires a future orientation and long-term commitment to customers, employees, shareholders and suppliers. Business strategy and planning needs to reflect this outlook. An essential feature of this long-term commitment must be continual review and assessment of the progress made to achieving the objectives.
 

Management Development

Companies should seek to build internal and external partnerships, serving mutual and larger community interests. Such partnerships might include those that promote co-operation such as agreements with unions, linkage with education organisations and chambers of commerce.
 

Public Responsibility

A company's customer requirements and quality system objectives should address areas such as business ethics, public health and safety, environment and sharing information with the business and geographic community.
 

THE WAY FORWARD

The first steps any company wishing to apply TQM techniques must take are:-

Step 1

Identify the companies' market place. Is your product up market with resultant high selling price or low value compared with other products on the market.

Step 2

Identify where the company is now, who are the competitors, what market advantages do they have, what advantages/weaknesses does your company have.

Step 3

Use our free self-assessment table (see below for details) to identify your TQM strengths and weaknesses.

The objective is then to work upon the strong points which give a market advantage and the weak points where the greatest benefit can be gained from improving.
 

SELF ASSESSMENT

Please contact us (more details below) if you would like a copy of our free self assessment table.
 

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